Introduction to the EZROAD 24V 250A Motor Controller
The EZROAD 24V 250A Motor Controller is a heavy-duty electronic control unit engineered for reliable performance in electric scissor lifts and aerial work platforms. Designed as a direct replacement for multiple OEM controller models, this unit is widely used in material handling and access equipment, especially Genie GS-series scissor lifts, as well as JLG, Skyjack, Upright, and Snorkel lifts.
Motor controllers are the heart of electrically driven lift equipment. They regulate power delivery from the battery to the traction or lift motor, ensuring smooth movement, controlled acceleration, and safe operation. The EZROAD motor controller KCCA0032 and KCCA0040 provides dependable current handling, stable voltage regulation, and compatibility with a wide range of lift platforms.
This article delivers a detailed, easy-to-understand overview of the EZROAD 24V 250A motor controller, including specifications, compatibility, applications, build quality, and benefits, supported by accurate product data.
What Is a 24V 250A Motor Controller?
A 24V 250A motor controller is an electronic device designed to manage high-current DC motors commonly used in industrial equipment. Operating on a 24-volt electrical system, it controls speed, direction, and torque while protecting the motor and battery from electrical faults.
In scissor lifts and aerial platforms, motor controllers are essential for:
- Safe driving and lifting operations
- Smooth acceleration and deceleration
- Precise directional control
- Protection against overloads and electrical damage
The EZROAD 24V 250A controller is built to meet these requirements in demanding work environments.
Overview of the EZROAD Motor Controller KCCA0032 / KCCA0040
The EZROAD motor controller is manufactured to replace multiple Genie and third-party controller part numbers. Its design focuses on reliability, electrical stability, and direct-fit compatibility.
Key highlights include:
- 24V operating voltage
- 250A current capacity
- Multi-brand lift compatibility
- OEM-style connectors and mounting points
This controller is suitable for fleet maintenance, repair shops, and equipment owners seeking a cost-effective replacement without compromising performance.
Part Numbers and Replacement Compatibility
One of the strongest advantages of the EZROAD 24V motor controller is its wide replacement coverage.
Supported Part Numbers
| Type | Part Numbers |
|---|---|
| EZROAD Part Numbers | KCCA0032, KCCA0040 |
| Replace Part Numbers | 232734GT, 66047GT, 96769GT, 218236GT, 39472GT |
| Alternate Numbers | 232734, 66047, 96769, 218236, 39472 |
This broad compatibility allows technicians to replace several OEM controllers with a single standardized unit, simplifying inventory management.
Electrical Specifications
Understanding electrical specifications is critical when selecting a motor controller for lift equipment.
EZROAD 24V 250A Motor Controller Specifications
| Specification | Value |
|---|---|
| Operating Voltage | 24V DC |
| Rated Current | 250A |
| Controller Type | DC Motor Controller |
| Application | Traction and lift motors |
| Duty Rating | Industrial heavy-duty |
The 250-amp current rating ensures sufficient power delivery for lifting and driving operations under load.
Compatible Equipment and Lift Models
The EZROAD motor controller KCCA0032 KCCA0040 is compatible with a wide range of popular scissor lifts and aerial work platforms.
Genie Scissor Lift Compatibility
| Genie Model Series | Supported Models |
|---|---|
| GS Series | GS1930, GS1530, GS2032, GS2632, GS3232, GS3246 |
These models are widely used in construction, warehousing, maintenance, and industrial applications.
Other Compatible Lift Brands
The controller is also compatible with:
- JLG lifts
- Skyjack lifts
- Upright lifts
- Snorkel lifts
This makes the EZROAD 24V motor controller a versatile solution across mixed-equipment fleets.
Build Quality and Design
Industrial-Grade Construction
The EZROAD motor controller is built for rugged industrial use. It is designed to withstand:
- Vibration
- Temperature variations
- Continuous heavy load operation
Internal components are selected for stability and durability, ensuring long service life in demanding environments.
OEM-Style Fit and Finish
The controller features OEM-style mounting points and electrical connections, allowing for straightforward installation without modification. This reduces downtime and ensures reliable electrical contact.
Performance Characteristics
Smooth Motor Control
The EZROAD 24V 250A controller delivers smooth acceleration and deceleration, which is critical for operator safety and equipment longevity. Sudden starts and stops are minimized, reducing stress on mechanical components.
Stable Power Delivery
By maintaining consistent current output, the controller ensures reliable performance even under heavy load conditions, such as lifting platforms to maximum working height.
Directional Control
The controller accurately manages forward and reverse motor operation, essential for precise maneuvering in confined workspaces.
Safety and Equipment Protection
Motor controllers play a vital role in equipment safety. The EZROAD motor controller includes design features that help protect both the machine and the operator.
Safety-Oriented Features
| Feature | Benefit |
|---|---|
| Current Regulation | Prevents electrical overload |
| Stable Voltage Control | Protects motor and battery |
| Controlled Acceleration | Enhances operator safety |
| Reliable Direction Switching | Improves maneuverability |
These features contribute to reduced equipment wear and safer job site operation.
Applications in Industrial and Commercial Settings
The EZROAD 24V 250A motor controller is ideal for various applications where electric lift equipment is used.
Common Use Environments
- Construction sites
- Warehouses and distribution centers
- Manufacturing facilities
- Maintenance and repair operations
- Rental equipment fleets
Its compatibility with multiple lift brands makes it especially valuable for rental companies managing diverse equipment inventories.
Installation and Replacement Considerations
Direct Replacement Design
The controller is engineered as a direct replacement for listed part numbers. In most cases, installation involves:
- Disconnecting battery power
- Removing the old controller
- Mounting the EZROAD controller
- Reconnecting electrical harnesses
Professional Installation Recommended
While the controller is designed for straightforward replacement, installation by a qualified technician is recommended to ensure proper calibration and safe operation.
Maintenance and Longevity
The EZROAD motor controller requires minimal routine maintenance. Regular inspection of wiring connections and keeping the controller clean from debris can help extend service life.
Proper battery maintenance also plays a significant role in controller longevity, as stable voltage input reduces electrical stress.
Advantages of the EZROAD 24V 250A Motor Controller
- Wide compatibility with Genie, JLG, Skyjack, Upright, and Snorkel lifts
- High current capacity suitable for heavy-duty lifting operations
- Multiple OEM part number replacements
- Industrial-grade durability
- Smooth and reliable motor control
Comparison with OEM Controllers
OEM motor controllers are often expensive and brand-specific. The EZROAD motor controller offers comparable electrical performance while providing broader compatibility and cost efficiency.
This makes it a practical choice for:
- Fleet managers
- Independent repair shops
- Equipment rental companies
Why Choose EZROAD for Genie-Compatible Parts?
EZROAD offers a comprehensive range of Genie-compatible parts, making it easier to source replacement components for scissor lifts. By matching models and part numbers accurately, EZROAD reduces downtime and simplifies maintenance workflows.
Product specialists are available to help identify the correct replacement controller based on model or part number, ensuring compatibility and confidence in purchasing decisions.
Real-World Reliability
In real-world operating conditions, the EZROAD 24V 250A motor controller delivers dependable performance across daily use cycles. Its ability to handle repeated start-stop operations and sustained loads makes it suitable for demanding job sites.
Final Assessment
The EZROAD 24V 250A Motor Controller KCCA0032 KCCA0040 is a robust, versatile, and reliable solution for electric scissor lifts and aerial work platforms. With broad compatibility, strong electrical performance, and durable construction, it serves as an effective replacement for multiple Genie and third-party controller part numbers.
For operators and maintenance teams seeking a dependable 24V 250A motor controller compatible with Genie GS1930, GS1530, GS2032, GS2632, GS3232, and GS3246, as well as JLG, Skyjack, Upright, and Snorkel lifts, the EZROAD motor controller represents a practical and professional-grade choice.